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Turn the ignition key past the ON position to engage the starter. Front Strut Cartridge Replacement Remove the handle bar pod. There will be few combustion deposits. Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Shows minor signs of wear from use. If the PDM fails, it must be replaced.

Polaris Sportsman 500 EFI Owner’s Manual

Differences of more than. A special technique is required when braking while traveling downhill. Purge the spark arrestor. The lines must be free of kinks, restrictions and be properly routed.



Toggle to the screen that displays either kilometers KM or miles MP. Record your vehicle’s identification numbers and key number in the spaces provided. Find out where the designated riding areas are by con- tacting your Polaris dealer, a local riding club or local officials. Inspect mating surface of crankcase and oil pump.

S Always exercise extreme caution whenever handling gasoline. Be sure the storage area is well ventilated. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Camber and Caster The camber and caster are non-adjustable.

Sportsman HO – Remove the taillight lens cover mounting screws. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. If there is smoothly in and out of the tensioner body.

Setting the Parking Brake 1. Check for fouled plugs or foreign material in gas tank or fuel lines. Using a digital ohmmeter, test the solenoid at the connector leads and compare to the specification. Install the stator plate being careful not to damage the seal. Page Polaris dealer to perform any service that may be necessary for your vehicle.


Inspect plate friction spring for wear, damage, and proper tension. Always follow the procedures outlined in this manual for driving on hills. Page 38 Check the level and verify it removed.

Polaris Sportsman 500 HO Owner’s Manual

Polaris dealer to perform any service that may be necessary for your vehicle. Inspect, clean, lubricate, adjust and replace parts as necessary.

On conventional batteries, remove the battery vent tube. The water pump mechanical seal can be removed without removing the engine.

Locate the throttle cable adjuster at the handlebar. If the piston has an identification mark, follow the directions for piston placement below.